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Red Wolf Reliability

Papers and Case Studies

Hydrocracker Cooling Tower Fan

Chase Kohlberg - Mechanical Engineer 1

Hydrocracker Cooling Tower Fan

Since instillation, the motor of fan 21F030 has experienced elevated vibration amplitudes when operating speeds are in certain zones. The maximum vibration amplitude was measured at the OBH location of the motor reaching 0.98 ips 0-p at 1,252.5 cpm (1x motor running speed) in November 2021.

requirements for qualification and assessment of personnel involved in condition monitoring programs for multiple technologies

Chad Wilcox - President

ISO Standards – A Great Resource for CM Programs

There are multiple organizations who have compiled vast libraries of standards for many different applications. These standards offer a wealth of information which has been thoroughly reviewed and is continually updated by the technical committees. Here are a few standards you can use to support your industrial condition monitoring efforts.

Time Waveform showing significant shift in the bias voltage over time.

Chad Wilcox - President

Back to Basics - Recognition of Bad Data

The best part of being a vibration analyst to me is the opportunity to troubleshoot many different types of equipment and always being challenged with new and interesting problems to solve. However, for many vibration analysts there is a large amount of data to be processed between those interesting problems.

Ultrasound probe and vibration data collector

Chad Wilcox - President

The Right Tool For The Job

Customers contact Red Wolf Reliability often with a good understanding of exactly what they need and why they need that particular service. However, sometimes customers call Red Wolf simply with a problem and don't have the internal expertise to know exactly what should be done to troubleshoot the problem to drive to a solution. This case study is example of the latter.

Diagnosing and Eliminating Resonance Using ODS, Modal and Finite Element Analysis

Alex Tomsick

Diagnosing and Eliminating Resonance Using ODS, Modal and Finite Element Analysis

Red Wolf Reliability (formerly Pioneer Engineering) was contacted to troubleshoot excessive vibration on a fin fan structure at an oil refinery.

Field Balancing: Balancing Out the Root Cause

Chad Wilcox, President

Field Balancing: Balancing Out the Root Cause

Analyzing only vibration response spectra is difficult since they often don't clearly match wall chart and textbook examples.

Remote Vibration Monitoring for Hazardous Environments

Kevin Aiken, MSME- Mechanical Engineer

Remote Vibration Monitoring for Hazardous Environments

Do you need remote vibration monitoring? Do you have rotating equipment that is in a confined space, dangerous environment, or requires work at heights?

Availability vs. Reliability Part 2

Mitchell Stansloski, PhD., P.E.

Availability vs. Reliability Part 2

As a follow up to my last post, I thought I might add a bit more grit. It's easy to talk about tracking failures in order to compute Reliability but not so easy to do in the real world.

Availability vs. Reliability Part 1

Mitchell Stansloski, PhD., P.E.

Availability vs. Reliability Part 1

One of the most common metrics that I see tracked on a regular basis is Availability vs. reliability tracking. In fact, a popular metric, the Overall Equipment Effectiveness (OEE), uses it in its calculation. The OEE is computed using availability, percentage of design capacity, and the percentage of adequate quality production.

Fluid Film Bearings

Grant Slinger - Mechanical Engineer II

Fluid Film Bearings

Fluid film bearings are one of the most fundamental and critical components in rotating machinery. Fundamentally bearings constrain the motion of a rotating shaft and provide a means to transmit force from a rotating shaft to a stationary support with minimal friction.

Reliability Assessment Qualitative and Quantitative Results

Matt Price, B.S.M.E, C.M.R.P

The Best Reliability Assessment Utilizes both Qualitative and Quantitative Results

Fully understanding the maintenance and reliability strengths and weaknesses within a facility can be a huge undertaking. Traditionally, a study to understand reliability is performed one of two ways.

Don't Be Deceived By Vibration Amplitude

Tyler Faucett, MSME; Mechanical Engineer

Don't Be Deceived By Vibration Amplitude

All too often when performing routine vibration analysis or condition monitoring, the one thing everyone wants to know is the vibration amplitude. This, of course, is because amplitude is directly related to machine condition and fault severity, right?

Main Bearing Failure Modes

Grant Slinger - Mechanical Engineer II

Main Bearing Failure Modes

Crank shaft main bearings are one of the simplest and most inexpensive components in an internal combustion engine, however damage to a main bearing failure can lead to catastrophic failure of the engine requiring expensive repairs and extended downtime.

How to Diagnose and Prevent Resonance

Grant Slinger - Mechanical Engineer II

How to Diagnose and Prevent Resonance

As vibration consultants at Red Wolf Reliability (formerly Pioneer Engineering) we are frequently called out to investigate machinery that exhibits excessive vibration.

Reciprocating Compressors: Get To Know Your Gas - Carbon Dioxide

Michael Dennison, Mechanical Engineer

Reciprocating Compressors: Get To Know Your Gas - Carbon Dioxide

Reciprocating compressors are used to compress several different types of gases. This article focuses on Carbon Dioxide (CO2) and items to look out for during reciprocating collection and analysis to ensure your compressor operates safely.

Old School Vibration Analysis Technology Still Applies Today

Mitch Stansloski, Ph.D., P.E.

Old School Vibration Analysis Technology Still Applies Today

One of the advantages to holding a side role of Mechanical Engineering Professor at Colorado State University is that alumni occasionally donate extremely cool gifts. Upon moving offices recently I came across a donated device that I didn’t really pay much attention to when it was brought to my lab there last year.

Time Waveform Signal Processing

Chad Wilcox, President

Time Waveform Signal Processing

Vibration analysts often look at a time waveform and assume it is a valid representation of the component being monitored. Analysts may forget the time waveform is a digital representation of the raw analog signal. Due to it being a digital representation, the time waveform is limited by the signal processing parameters the analyst defines.

Vibration Basics: Utilizing High Frequency Demodulation

Daniel Adami, MSME - Field Services Manager

Vibration Basics: Utilizing High Frequency Demodulation (HFD) Spectra in Vibration Analysis

Vibration analysis is an integral part of many plant's condition monitoring program for rotating equipment, and every analyst understands the importance of using frequency-based spectra to detect machine faults. Many analysts also understand the importance of analyzing time-based waveforms as well.

CMMS Asset Management and Setup

Matt Price, CMRP - Reliability Engineering Manager

CMMS Asset Management and Setup

Asset management in your facilities Computerized Maintenance Management System (CMMS) is a vital part of any maintenance and reliability program. The proper development of an asset tagging and characterization system can pay huge future dividends in terms of improved data quality for reliability analysis and improvement.

All About That Vibration: Understanding Vibration Phase

Austin Neumeier, Mechanical Engineer II

All About That Vibration: Understanding Vibration Phase

Vibration is any oscillatory motion caused by a restorative force. Free vibration occurs when a bell is rung or a guitar string is plucked. Forced Vibration occurs when a repetitive force is applied to a body. Industrial machinery, particularly rotating equipment, sees forced vibration as a consequence of a spinning shaft.

Balancing: Environmental Causes on Unbalance of Rotating Machinery

Kevin Aiken, MSME - Mechanical Engineer

Balancing: Environmental Causes on Unbalance of Rotating Machinery

Sometimes the biggest culprit of unbalance comes from the least predictable aspects, weather. Field balancing offers one solution. Large fans for moving air are among one of the more universally used pieces of equipment at every industrial facility worldwide